Speakers
Confirmed 2008 speakers:
Patrick Y. Yang, Ph.D., is executive vice president, Product Operations of Genentech, Inc. In this role, he is responsible for Genentech’s Manufacturing, Engineering, Quality, Regulatory Affairs, Process Development, Supply Chain Management, and Manufacturing Collaboration functions. Dr. Yang is a member of the Executive Committee of Genentech, one of the leading biotechnology companies in the world with a market cap of over $80 billion. Dr. Yang joined Genentech in 2003 as vice president, South San Francisco Manufacturing and Engineering, and was promoted to senior vice president of Product Operations in 2004, then executive vice president in 2006. Prior to joining Genentech, Dr. Yang spent 11 years at Merck & Company in various leadership positions including vice president, Supply Chain Management. In this role, he was accountable for the worldwide production planning, procurement, distribution, logistics, management engineering, contract manufacturing, automation and manufacturing support functions for Merck's manufacturing division and manufacturing plants around the globe. Previous to that position, he was Merck's vice president of Operational Excellence and vice president of Asia/Pacific Manufacturing Operations. Prior to joining Merck in 1992, Dr. Yang spent 12 years at General Electric, serving in several research, engineering, technology, and manufacturing leadership roles with increasing scope of responsibilities. Before working for General Electric, Dr. Yang spent five years in aerospace control systems and life support systems R&D with Life Systems, Inc. Dr. Yang is a Board Director of TaiMed Biologics, Inc. Dr. Yang holds a BSEE degree from National Chiaotung University in Taiwan, a Master of Science from University of Cincinnati, and a Ph.D. in Engineering from the Ohio State University.
Tom Van Laar is the Head of Global Technical Operations at Novartis Pharma and a member of the Pharma Executive Committee (PEC) since November 2004. He is responsible for overall manufacturing and supply for the Pharma division of Novartis AG. Technical Operations has an operating budget of $3 billion, 9000 employees and 24 manufacturing sites around the world. Tom Van Laar joined Novartis in 2002 as Vice President Pharmaceutical Operations in Suffern, NY. He came to Novartis from Pharmacia Corporation (formerly Searle / Monsanto) where he held positions of increasing responsibility for the previous 19 years, including Plant Manager, Sr. Director of Manufacturing and Head of Best Practices Office. Tom Van Laar has a BS in Chemical Engineering from Rensselaer Polytechnic Institute, Troy, NY, and an MBA from Northwestern University.
Parimal Desai received his Ph.D. in Biochemistry from Penn State University and M.Sc. and B.Sc. (Honors) in Chemistry from Indian Institute of Technology, Madras and St. Xavier's College, Calcutta, respectively. Dr. Desai joined Medical Research Division of American Cyanamid in January 1990. He is currently Vice President of New Products (TO&PS) where he has assumed the responsibility of leading Wyeth's efforts to deliver robust new products and manufacturing processes through Quality by Design principles and application of process analytical technology (PAT). Before his new role, Parimal was Vice President of Analytical and Quality Science (CPD) providing leadership to a staff of 220 and supporting a portfolio of more than 70 projects. Parimal has provided technical leadership in successful development, registration and launch of MylotargÒ, EnbrelÒ, SonataÒ, RapamuneÒ, ProtonixÒ, TygacilÒ, LybrelÒ, ToriselÒ and other products globally. He has been awarded the Emerald Honors Award, Distinguished Alumnus Award, Heroes of Chemistry Award and Exceptional Achievement Award. He represents Wyeth on the PhRMA Technical Committee.
Dr Beatrice was elected Vice President, Corporate Regulatory and Quality Science by Abbott's board of directors, effective November 1, 1999. Prior to joining Abbott in this position, Dr Beatrice was a Vice President at Quintiles, in Rockville, Maryland. Before joining Quintiles in 1996, Dr Beatrice, a retired Admiral and Assistant Surgeon General in the United States Public Health Service held various executive management positions at the U.S. Food and Drug Administration. He serves on the Executive Advisory Council of The College of Integrated Science and Technology at James Madison University, and is a Principal Visiting Staff Member at University College, London. In addition, he is a charter member of the Food and Drug Administration Alumni Association and a member of the Association of Food and Drug Officials
Ron Guido has 31 years experience in the health care industry with Johnson & Johnson. He has held executive positions in the areas of engineering, operations, sales, product marketing, international marketing, new business development, information technology and general management. He served as a member of the Ethicon Inc. Management Board from 1996-2004. His leadership skills are evident in having served as Vice President in five different disciplines. His current assignment is Vice President, Global Brand Protection and Supply Chain Integrity for the pharmaceuticals businesses of Johnson & Johnson where his group is responsible for anti-counterfeiting programs and policies. Ron has an undergraduate degree in Industrial Engineering and a Masters in Management Engineering. He is Vice Chairman of the Board for a charitable medical organization known as Operation Smile, an advisor to the Rothman Institute of Entrepreneurial Studies at Farleigh Dickinson University and holds three patents for medical devices.
Jim leads the Corporate Environment, Health and Safety group responsible for the full range of EHS programmes, including setting the direction for EHS at GSK and the provision of environment, health and safety governance and support to all operations. Prior to joining GSK in 1983, Jim has worked in the chemical industry and the US Environmental Protection Agency on environmental issues in the areas of research, design, construction, permitting, and enforcement. Jim has an undergraduate degree in chemical engineering, a Masters degree in Environment Health Engineering and another in Management Sciences, and a PhD in Environmental Engineering. He is a registered Professional Engineer in Pennsylvania and Maryland, and is a Certified Quality Manager.
Bernhardt L. Trout, Professor of Chemical Engineering at MIT, is Director of the Novartis-MIT Center for Continuous Manufacturing and Co-Chair of the Singapore-MIT Alliance Program in Chemical and Pharmaceutical Engineering. His research focuses on the development and application of molecular engineering techniques for pharmaceutical and biopharmaceutical processing and formulation. He has published over 70 papers in the area of molecular engineering. Currently, he has a major research effort in developing new technologies for the separation and downstream processing of small molecule pharmaceuticals. Together with Walter Bisson of Novartis and many colleagues from Novartis and MIT, he set up the Novartis-MIT Center for Continuous Manufacturing in June, 2007. Based at MIT, the Center is developing new continuous technologies across the entire spectrum of pharmaceutical manufacturing
Stephen is a Director of Strategic Quality and Technical Operations in Global Pharmaceutical Operations at Abbott Laboratories, a worldwide-diversified health care company, in Abbott Park, Illinois, USA. He received his B.S. in Applied Biology from the Georgia Institute of Technology in 1979, a M.S. in Microbiology from the University of Georgia in 1982, and a B.S. in Chemical Engineering from the Georgia Institute of Technology in 1984. He joined Abbott in 1984 and has been there for 23 years acquiring process development, manufacturing and management experiences. Stephen joined the Strategic Quality and Technical Operations organization in 2008. Previously he was Director of Process Sciences and Engineering, an organization that provided technical support to Abbott’s drug product and substance manufacturing organization. The Strategic Quality and Technical Operations group provides strategic centralized technical support for data analysis, quality technology transfer, risk assessment and management and development of enhanced quality systems.
James (“Jim”) N. Rider, Ph.D. is currently the Vice President of Global External Manufacturing at the Global Pharmaceutical Supply Group (GPSG). GPSG is a unit of Ortho-McNeil-Janssen Pharmaceuticals, Inc. and is responsible for all small molecule pharmaceutical manufacturing for Johnson and Johnson, Inc. In his current role, Dr. Rider is responsible for the evaluation, development and maintenance of all small molecule drug product external manufacturers around the globe. Key tenets to the successful completion of his job include reliability of supply, quality of the product, and cost of the product. Prior to this position, Jim was responsible for supply chain L&A/M&A at GPSG. He has over fifteen years of experience in the pharmaceutical industry in process development/scale-up, troubleshooting, technology transfer, product transfer and validation for all dosage forms. He has also gained significant expertise in developing long term partnerships with many external manufacturers. Prior to joining J&J, Jim held several positions of increasing responsibility at Hoffmann-La Roche
Patricia C. Tway, PhD, is vice president, Regulatory and Analytical Sciences at Merck. She has responsibility for the preparation and support of CMC filings globally for all Merck products, both pharmaceutics and biologics, over the full lifecycle of the product. She also has responsibility for technical analytical support (method development, validation, transfer, troubleshooting) to the site Quality Control organizations. Her organization also provides regulatory oversight to assure that stability and validation guidelines meet current regulatory requirements globally. Most recently Pat has been very involved in the Quality by Design initiative. She is active in PhRMA and is currently a member of the FDA Advisory Committee for Pharmaceutical Science. Pat received her B.A. from Mount Holyoke College and her PhD in analytical chemistry from Seton Hall University. Dr. Tway has spent her entire career at Merck, working extensively
Barry Rothman
Compliance Officer, CDER Office of Compliance, DMPQ, Guidance and Policy Development TeamFDA
Barry Rothman is a senior Compliance Officer in the Division of Manufacturing and Product Quality, Office of Compliance, Center for Drug Evaluation and Research (CDER), Food and Drug Administration. Since coming to CDER in 1991, his duties have included the development of guidance and policy relating to the Current Good Manufacturing Practice (CGMP) regulations, and the management of agency enforcement actions involving violations of the CGMP regulations. Mr. Rothman started his career in 1974, in FDA’s New York District, where he specialized in CGMP inspections of the drug and medical device industries. Mr. Rothman has received numerous awards for his work over the years, including the U.S. Department of Health and Human Services Secretary’s Award for Distinguished Service and the FDA Commissioner’s Award for Outstanding Service.
Emil W. Ciurczak has advanced degrees in Chemistry from Rutgers and Seton Hall Universities and has been in the pharmaceutical industry since 1970 (Ciba-Geigy, Sandoz, Berlex, Merck, and Purdue Pharma), performing method development on all types of analytical equipment. In 1983, he introduced NIR spectroscopy consulting for Technicon (Bran & Leubbe), NIRSystems (FOSS), CDI Pharma, Infrared Fiber Systems, Brimrose, and Buchi. Most research was on pharmaceutical applications of NIR where he has published over three dozen articles in refereed journals, over 150 magazine columns, and presented nearly two hundred technical papers. Emil is a Contributing Editor for Pharmaceutical Manufacturing magazine (and Spectroscopy; 1987-2007). He has written and edited several texts and chapters: “Handbook of NIR Analysis” (1st, 2nd, and 3rd editions), “Pharmaceutical and Medical Applications of NIRS” (2nd edition in progress), “Molecular Spectroscopy Workbench,” and chapters on NIR applications to life sciences. Emil sits on several magazine editorial boards, is active in SAS, is a founder of the Council for NIRS, and was the 2002 chair for IDRC (Chambersburg Conference). He has been teaching since 1979: Stevens Tech, College of St. Elizabeth, Hood College, and Mount St. Mary’s College; short courses (in NIR and PAT/QbD) for the ACS, CfPA (US and Europe), SPIE, ASSA, and other organizations. Emil is a consultant in the field of NIR (lab and process applications) and holds nine patents for NIR-based devices and software. He consults with various pharmaceutical companies, instrument manufacturers, and the FDA. He was a member of the PAT sub-committee (Validation) for the FDA and is a member of the PAT Advisory Committee to the USP.
Mark Seitz (Global Supply Chain Manager) supports Lilly’s site and regional distribution operations and directly contributes to a variety of strategic logistics projects. Mark leads Lilly’s Global Logistics Lead Team, and spends considerable time assisting Lilly’s Anti-Counterfeiting Office, US B2B operations, and Government Affairs professionals in distribution related issues such as product serialization, importation, and emerging national and state pedigree laws. He has participated on a number of PhRMA and HDMA committees and is a long time instructor of APICS Supply Chain certification courses. Mark also serves on the editorial board for Pharmaceutical Commerce magazine.
Paul Hesselschwerdt, President of Global Partners, Inc., has been a senior executive in the consulting and management development field for more than 20 years. During that time he has developed substantial international experience working with global companies in the Americas, Europe and Asia to help them to develop their organizations, and improve and grow their businesses on a global scale. Together with the Global Partners team of senior consultants, he has designed, developed, and implemented business change and development programs in sales and marketing, leadership and management development, and project management to thousands of managers from over 100 countries in the Americas, Europe, and Asia. Mr. Hesselschwerdt has worked with Fortune’s “Global 500” companies in a range of industries, including automotive, pharmaceutical, biotech, chemicals, consumer goods, electronics, engineering, high technology and medical devices. His clients include Merck, Serono Biotech, Soitec, ST Microelectronics, Crane Co., Schneider Electric, Gemplus, Imation, DSM Chemicals, AB Electrolux, Wolters Kluwer Healthcare and KONE Elevators. Background Mr. Hesselschwerdt is a frequent conference speaker and author of many articles and papers on strategy deployment, performance measurement, change management and business improvement concepts and methods, including the implementation of Voice of the Customer and Six Sigma in Sales and Marketing organizations. Among his publications is an article in the May 2006 edition of Velocity magazine entitled “How Aligned is Your Organization on the Needs and Methods for Creating Value.” Mr. Hesselschwerdt received a B.S. in finance from Boston University and an M.B.A. from Babson College.
Vice President Statistical Applications
William Botha is Director of Pharmaceutical Manufacturing at the Los Angeles facility of Baxter Bioscience, the first, largest, and most modern plasma fractionation facility in the world. He is responsible for approximately $ 400M of production revenue, overseeing a staff of 200 reports. William has an extensive background in lean initiatives, from Director of Lean Enterprise at Rockwell Automation, to Lean Master in 2004 at Baxter Bioscience, where he was responsible for rolling out lean principles across Europe and the U.S. In 2006, he was appointed as the Director, Pharmaceutical Manufacturing at the Los Angeles site, where he created the structure and management systems for the business unit, and alongside his Quality partner, has reduced the average lead times and their standard deviations by significant amounts in just eight months. Customer fulfillment has improved by more than fifty percent across all product families while discards, costs and deviations have also dropped. A dynamic and inspiring speaker, he has presented the tricks and traps of effective, high impact change to industry audiences worldwide.
Sherman is the Director of Materials Management of Sanofi Pasteur Limited. His responsibility covers Production Planning, Logistics and Distribution, Customer Services, and Supply Chain Systems and Improvement. Before joining Sanofi Pasteur, Sherman worked at various senior supply chain and operations management positions for several Fortune 100 multi-national corporations, such as The Dow Chemical Company, Sea Land Service Inc. at different geographical locations. Sherman is a pioneer in leading re-engineering on both Supply Chain and Cold-chain Management and achieved many break-through improvements. His unique integrated approach on cold-chain management helps Sanofi Pasteur Ltd. achieved close-to-zero deviation performance for years. Sherman possesses MBA and Industrial Engineering degree. He is also members of several supply chain professional associations of Planning, Logistics and Purchasing.
Mike Randolph has 17 years experience in the pharmaceutical and medical device industries with both Baxter Healthcare and Teva Pharmaceuticals USA. He has held positions in the areas of engineering, manufacturing, packaging, plastics, quality assurance, and operations. Mike began his career with Baxter where he was the project manager whose responsibilities included site selection through the start-up of four small device facilities. He also spent five years at Baxter’s flagship IV solutions plant (North Cove, NC) in various manufacturing/packaging roles and spent several years as the quality assurance manager for the filling/packaging operations. While in this role, Mike was a member of the team that helped the North Cove plant to win its first Shingo award (they later won a second award). In 2001, Mike joined Teva Pharmaceuticals USA managing the liquids, creams, ointments and solid dosage packaging operations. His current assignment is Sr. Director of Manufacturing Operations for the Sellersville plant. This facility is one of eight strategic manufacturing sites within Teva and is a complex, high mix, lower volume manufacturing site. Mike has undergraduate and Masters degrees in Civil Engineering.
Hussain Mooraj brings more than 15 years of experience in manufacturing, supply chain, life sciences consulting, strategic consulting and strategic marketing to his role as Vertical Lead of the Healthcare & Life Sciences practice at AMR Research. He works closely with executives from companies across the healthcare value chain advising them on operational and technology best practices. Prior to joining AMR Research, Hussain was heading the program management, marketing and business development functions for Trinity Partners LLC and Trinity Pharma Solutions LLC, firms specializing in strategic consulting and technology-based data management solutions for global pharmaceutical and biotech companies. Hussain also worked as an engagement lead at Internet strategy consultant Zefer Corporation. While there, Hussain helped Fortune 500 companies develop their B2B and technology strategies.Hussain founded two global textile companies where he served on the Board of Directors and was responsible for manufacturing & sourcing, new product development, and global sales and marketing.Hussain earned his BS in textile management, with honors, from Clemson University/Textile University of Pakistan. He also holds an Engineering MS in Information Systems, an MBA, and a graduate certificate in Supply Chain Management from Northeastern University.
Mr. Kontnik leads Amgen’s Brand Protection program, a part of the company’s Operations Risk Management function. In this role he developed and leads the company’s functionally based global program responsible for fighting illegal counterfeiting, diversion and other brand attacks. This management system, made up of a set of durable, scalable business processes, protects the company’s patients, products and brands. He also leads the company’s serialization and pedigree activities. Mr. Kontnik helps to lead the biopharma industry’s anticounterfeiting activities including the PhRMA International Anticounterfeiting Committee (Vice Chair), Supply Chain Security Work Group, BIO Anticounterfeiting Committee (Chair) and the WHO IMPACT effort. Mr. Kontnik has been working to solve the global pharmaceutical counterfeiting problem for more than 15 years. He is a co-author of Counterfeiting Exposed (Wiley, 2003), Protecting Medicines: A Manual of AntiCounterfeiting Solutions (Reconnaissance, 2002). He served as a founder and chief technical consultant to the www.SafeMedicines.org partnership, consulted with the US Food and Drug Administration, World Health Organization and has spoken internationally on a various anticounterfeiting topics. He is a member of the Washington, D.C. bar.
Dave Rowlands is an accomplished General Manager and corporate strategist, with 20 years experience leading worldwide operations, turnarounds, and key strategic initiatives. Dave is also widely recognized as a thought leader in Strategic Lean Six Sigma. He has led very large, complex deployments in every function of a company, generating in excess of $150M profit annually. He led several major projects during the Xerox turnaround, resulting in more than $200M in cash. The author of 2 best selling books on Lean Six Sigma- What is Lean Six Sigma? (McGraw Hill, 2003) The Lean Six Sigma Pocket Toolbook (McGraw Hill, 2004) - he is frequently invited to speak at the Lean Six Sigma Summit and conference Board on Growth and Innovation.
Eric Fallon, Ph.D., is Associate Director of Manufacturing Sciences and Technology at the Oceanside Product Operations of Genentech, Inc. Genentech’s mission is founded on using human genetic information to discover, develop, manufacture and commercialize biotherapeutics that address significant unmet medical needs. In this role, Dr. Fallon is responsible for process technical support of Oceanside’s plant operations, technology transfer projects into the Oceanside facility, and identification and implementation of continuous process improvement opportunities. Dr. Fallon joined Genentech in 2005 as the head of the newly-formed Oceanside MSAT department. Prior to joining Genentech, Dr. Fallon spent 6 years at IDEC/Biogen IDEC in various roles within process development, scale-up, and technology transfer. Dr. Fallon holds a BS – Chemical Engineering degree from U.C. Berkeley, a Master of Science in Chemical Engineering Practice from the Massachusetts Institute of Technology, and a Ph.D. in Chemical Engineering from the Massachusetts Institute of Technology.
Mike Celentano is the Associate Director, Supply Chain systems at Purdue Pharma, a mid-sized pharmaceutical manufacturer operating several production and distribution facilities. Mike brings extensive experience in both the business and information systems sides of supply chain operations having also worked for 10 years in a similar capacity for the U.S. Surgical division of TYCO Healthcare. He has been an integral part Purdue’s pioneering RFID accomplishments, including the RFID-labeling of individual bottles of pharmaceutical product and the successful piloting of an RFID-based e-pedigree deployment. Most recently, Mike and his team have completed an ambitious RFID Program expansion wherein UHF Gen2 technology has been integrated for the first time into both item and case packaging across Purdue’s domestic OxyContin bottling operations. Mike’s real-world experience has resulted in valuable lessons learned in the practical application of RFID unit-level tagging as pertains to tags and hardware, quality assurance, EPC data collection and management, track-and-trace strategy, and ERP system implications.
Jonathan is currently the Director of Continuous Improvement for TEVA Pharmaceuticals USA where he is responsible for improvement projects for USA operations in PA, NJ and Fl. He joined TEVA Pharmaceuticals in 2001 and has held positions in project management, materials management, and operations. With these positions, Jonathan has served as champion for Lean Sigma initiatives in the Sellersville, PA manufacturing facility. Prior to joining Teva he was with Bausch & Lomb in Rochester, NY, where he held positions in engineering, product development, and operations. Jonathan has an undergraduate degree in Mechanical Engineering from Rochester Institute of Technology, Rochester, NY and a Masters in Business Administration from the University of Phoenix.
Steve Pondell is the Director of Manufacturing for Encysive Pharmaceuticals in Houston. His role at Encysive is to establish and manage the supply chain of the company in the production and distribution of their new small molecule drug, Thelin. Thelin has been approved in Europe, Canada and Australia, and is awaiting approval in the US. Steve has been heavily involved in the manufacturing, regulatory preparation and compliance inspection arenas during the product review process. He has been with Encysive for four years, having spent the prior year as Vice President and Site Manager at Cambrex Corporation in Charles City, Iowa. Steve spent the first 22 years of his career at Abbott Laboratories in North Chicago, Illinois, where he various positions heading up pilot plant and full scale commercial operations, quality assurance and control departments, and engineering. Steve earned his Chemical Engineering degree from the University of Michigan and his MBA from the Lake Forest Graduate School of Management.
Maura has served a variety of roles and functions during her 26 years at Abbott Laboratories. She started her career in the engineering development program, rotating in assignments in four different divisions of Abbott. She then held various positions in engineering and engineering management in Abbott’s Hospital Product division and Corporate Engineering division. After a 2-½ year leave of absence to stay home with her children, Maura changed directions and worked in the commercial operations side of the business, first in Licensing and Business Development in the Chemical Manufacturing division then in the International Division in a marketing role. In 2001, she combined all of her previous experiences and led the team to develop a Global Manufacturing Strategy for Abbott, which let to the creation of a new division of Abbott, Global Pharmaceutical Operations. In the new organization, Maura held the position of Director, Program Management, Licensing, and RSO for 3 ½ years, prior to her current position as Senior Director, Supplier Management. Maura holds a Bachelor of Science degree in Chemical Engineering from the University of Texas at Austin.
Mr. Fecteau is Chairman of SOLABS’ board since 2002. In February 2005, he joined the management team as CEO. Richard Fecteau has 20 years of experience in the pharmaceutical industry. Before joining SOLABS, he was Senior Vice-President of Confab Laboratories, a GMP contract manufacturing organization (CMO) located in Canada. Prior to Confab, he held the position of Vice-President and General Manager of Invensys Validation & Pharmaceutical Solutions, a company of Invensys plc. Under his leadership, the company saw its operations quadruple in size in less than 5 years. As CEO, Mr. Fecteau brings valuable experience regarding business development, administration, and human resources’ management, in addition to his deep knowledge of GxP environments. Mr. Fecteau earned his Bachelor of Science degree in Industrial Engineering from l’École Polytechnique de Montréal, in Canada, and graduate from executive business school at McGill (Management) and Queen’s University (Finance). He is a member of Québec’s engineering Order, and a certified Project Management Professional (PMP). Bilingual, Mr. Fecteau’s experience and knowledge of the industry allow him to present keynote speeches in English and French, as well as act a spokesperson for the media.
Dr. Martin joined The Foxboro Company in the 1970’s and has worked in a variety of positions in training, engineering, product planning, marketing and strategic planning. He left Foxboro to become Vice President at Intech Controls and also at Automation Research Corporation before returning to Invensys in 1996. Since his return he had been VP of Marketing for Foxboro and Chief Marketing Officer for Invensys Manufacturing and Process Systems prior to moving into his current position. He has authored numerous published articles and technical papers and has written two books: Bottom Line Automation and Dynamic Performance Management: The Pathway to World Class Manufacturing and is a contributing author to A Guide to the Automation Body of Knowledge. Dr. Martin holds multiple patents including the patent for Dynamic Performance Measures, Real-Time Activity-Based Costing, Closed-loop business control, and Asset and Resource Modeling, which are the basis for Fortune recently naming him a Hero of U.S. Manufacturing. He was also recently named as one of the 50 Most Influential Innovators of All Time by the Instrument, Systems and Automation Society (ISA). Dr. Martin has BA and MS degrees in Mathematics and an MA degree in Administration and Management, a Master of Biblical Studies degree, a Ph.D. in Industrial Engineering, and a PhD in Biblical Studies.
Lars Gabe is the CEO ICE A/S as well as Chairman of CoP - Operating Efficiency, ISPE Nordic. He will be discussing how many of the tools of Lean Manufacturing are challenging to implement in a regulated, pharmaceutical production environment. Kanban management becomes non-trivial when full batch tracing is necessary. Continuous improvement is costly when it requires large amounts of documentation to be updated. Small batch sizes are inefficient when the quality control overhead is fixed. The right approach and choice of IT systems can help overcome these and other obstacles to traditional Lean Manufacturing principles. Learn how to utilize the benefits, not only the costs, of electronic batch records in weeks, not years. Focus new projects on the premise of continuous improvement, use the experience earned to improve existing production, not only future projects. Use the information in current IT systems for getting the complete overview of the value stream, focusing the attention on the problematic areas. Using electronic batch records and review by exceptions can greatly reduce the quality control overhead. Using electronic kanbans can assist implementation of pull planning while keeping existing batch tracing mechanisms.
Mr. Michael Bruckheimer is an Executive Director, Group Quality Operations with Novartis Pharmaceuticals Corporation, headquartered in East Hanover, NJ. He serves as the corporate FDA Compliance Liaison for all of the Novartis companies. Mike is responsible for the compliance interface with the U.S. FDA in matters related to inspections – planning phases, interactions during inspections and outcomes. He provides support and advice to all internal operations where there is a potential compliance impact on Novartis. He also participates as the Novartis liaison in many domestic and foreign FDA inspections. He is also available to provide advise concerning compliance regulatory issues for all of the Novartis companies. Prior to joining Novartis Mike had a career at the FDA as both a Compliance Officer and Investigator with both the New York and New Jersey District Offices. He has also held many professional positions and a licensed practicing pharmacist.
As the president of Tefen USA, Barry Calogero brings more than 20 years of management experience to the company. He is responsible for setting the direction for the organization, driving profitable growth internally and customer successes across our client base. He directs all activities within North America as well as Asia in all manufacturing and service industries, including life sciences, general manufacturing, semiconductor, hospitals/healthcare, and federal government. Barry has an extensive background in all aspects of product and service optimization with significant operations management consulting solution delivery in both manufacturing and product development environments. With direct experience in automotive, aerospace, electrical control products, and life sciences, he has worked for and with industry leading firms, including Schneider Electric, General Motors, Ford Motor Company, Massachusetts General Hospital, Baxter Healthcare, Boeing Company, Lockheed Martin, and Pfizer, to name a few. Barry holds an Executive M.B.A. from The George Washington University and a bachelor’s degree from Loyola College in Maryland. He is a member of the Young Presidents’ Organization and is an officer for the Washington D.C./Baltimore Chapter.
As Vice President of Statistical Applications, Doug helps clients understand statistical methods and implement InfinityQS software in diverse environments and challenging situations. Prior to joining InfinityQS in 1997, Doug began his statistical career on the manufacturing shop floor at Boeing Aerospace and spent several years working as a statistical consultant to Fortune 500 companies. Doug earned a Bachelor of Science degree in Industrial Statistics from the University of Tennessee, Knoxville in 1987. He has co-authored two books on statistical methods: Innovative Control Charting (ASQ Quality Press, 1997) and Quality Management in Health Care (Jones and Bartlett Publishing, 2000). Additionally, Doug is a bi-monthly columnist for Quality Digest’s Quality Insider and a long standing member of the American Society for Quality.
Sean Diver is Vice President, Sales & Business Development of Dr. Reddy’s Laboratories. In his role, he is responsible for the Custom Pharmaceutical Services (CPS) business in North America. CPS is Dr. Reddy’s dedicated business that provides development and manufacturing services for both bulk as well as dosage products specifically for innovator organizations. Sean joined Dr. Reddy’s Laboratories in 2007 and has been leading the NA Sales & Business Development team since that time. Prior to joining Dr. Reddy’s, Sean was an Associate Director of Sales & Business Development for Lonza, Inc, where he was a responsible for managing key, strategic accounts for the Lonza Custom Manufacturing business unit wherein he supported custom services for both small and large molecule development and manufacturing. Prior to his time at Lonza, Sean spent nearly 12 years with Merck & Co., Inc. in a variety of engineering, manufacturing and procurement positions. In his last position at Merck, Sean was part of the Strategic Outsourcing organization within the Merck Manufacturing Division’s Global Procurement organization. There he was responsible for supplier selection and commercial coordination for products that were outsourced to third parties. Sean holds a BS in Chemical Engineering from Lehigh University, and is currently pursuing a Master of Science in Organizational Dynamics from the University of Pennsylvania.
2007 speakers:
Agnes Shanley is currently an industry editor and journalist. Agnes was previously a senior editor and project manager for Chemical Week Associates and for McGraw-Hill, where her work won awards for editorial excellence. While at McGraw-Hill, she ran a continuing education program for scientists and engineers, and subsequently launched a magazine focused on Web-based technologies for the process industries. With a B.A. in liberal arts from Barnard College, Columbia University, and a B.S. in chemistry and life sciences from the City University of New York, she has covered the pharmaceutical, biotech, and chemical industries extensively for publications that include Chemical Engineering, Chemical Processing, Chemical Business, Chemical Marketing Reporter, and the Homeland Defense Journal. She has also worked as a research analyst, focusing on industrial applications of IT, for FIND/SVP.
Dr Beatrice was elected Vice President, Corporate Regulatory and Quality Science by Abbott's board of directors, effective November 1, 1999. Prior to joining Abbott in this position, Dr Beatrice was a Vice President at Quintiles, in Rockville, Maryland. Before joining Quintiles in 1996, Dr Beatrice, a retired Admiral and Assistant Surgeon General in the United States Public Health Service held various executive management positions at the U.S. Food and Drug Administration. He serves on the Executive Advisory Council of The College of Integrated Science and Technology at James Madison University, and is a Principal Visiting Staff Member at University College, London. In addition, he is a charter member of the Food and Drug Administration Alumni Association and a member of the Association of Food and Drug Officials.
Dave Rowlands is an accomplished General Manager and corporate strategist, with 20 years experience leading worldwide operations, turnarounds, and key strategic initiatives. Dave is also widely recognized as a thought leader in Strategic Lean Six Sigma. He has led very large, complex deployments in every function of a company, generating in excess of $150M profit annually. He led several major projects during the Xerox turnaround, resulting in more than $200M in cash. The author of 2 best selling books on Lean Six Sigma- What is Lean Six Sigma? (McGraw Hill, 2003) The Lean Six Sigma Pocket Toolbook (McGraw Hill, 2004) - he is frequently invited to speak at the Lean Six Sigma Summit and conference Board on Growth and Innovation.
Patrick Y. Yang, Ph.D., is executive vice president, Product Operations of Genentech, Inc. In this role, he is responsible for Genentech’s Manufacturing, Engineering, Quality, Regulatory Affairs, Process Development, Supply Chain Management, and Manufacturing Collaboration functions. Dr. Yang is a member of the Executive Committee of Genentech, one of the leading biotechnology companies in the world with a market cap of over $80 billion. Dr. Yang joined Genentech in 2003 as vice president, South San Francisco Manufacturing and Engineering, and was promoted to senior vice president of Product Operations in 2004, then executive vice president in 2006. Prior to joining Genentech, Dr. Yang spent 11 years at Merck & Company in various leadership positions including vice president, Supply Chain Management. In this role, he was accountable for the worldwide production planning, procurement, distribution, logistics, management engineering, contract manufacturing, automation and manufacturing support functions for Merck's manufacturing division and manufacturing plants around the globe. Previous to that position, he was Merck's vice president of Operational Excellence and vice president of Asia/Pacific Manufacturing Operations. Prior to joining Merck in 1992, Dr. Yang spent 12 years at General Electric, serving in several research, engineering, technology, and manufacturing leadership roles with increasing scope of responsibilities. Before working for General Electric, Dr. Yang spent five years in aerospace control systems and life support systems R&D with Life Systems, Inc. Dr. Yang is a Board Director of TaiMed Biologics, Inc. Dr. Yang holds a BSEE degree from National Chiaotung University in Taiwan, a Master of Science from University of Cincinnati, and a Ph.D. in Engineering from the Ohio State University.
With the current challenges facing the pharmaceutical industry, an integrated and holistic approach to quality systems based on scientific principles can help transform pharmaceutical manufacturing. Dr. Frank Deane, the President of Manufacturing for Eli Lilly and Company, who is the member of Lilly’s senior management council and operations committee, speaks on how this is possible by creating a sustainable quality culture, meeting regulatory and patient expectations, and by increasing efficiency and effectiveness of manufacturing operations.
Lean manufacturing is associated with being effective and productive. This can involve better ways of performing work, using technology or having less people doing the work. It is the latter aspect that is often the focus of adverse comments about Lean. It is sometimes said that going Lean may lead to issues such as regulatory compliance. Nigel Holcombe with over 25 years experience in the Pharmaceutical industry, who has held a number senior level positions in both research and commercial operations examines the principles of Lean and shows how they can actually help to improve regulatory compliance and also lead to productivity gains. He will also discuss reduction in variability and errors, as well as the use of technology, visual performance indicators and other principles.
An important FDA initiative that has gained a lot of attention and momentum in the past couple of years is the application of process analytical technology (PAT). This initiative encourages the use of modern analytical technology in pharmaceutical production of clinical supplies and commercial manufacturing operations. It supports building in quality and monitoring the quality as the product is being manufactured rather than testing the product to quality. Dr. Richard Winokur, the Associate Vice President, Clinical Investigational Products for Sanofi-Aventis, with over 30 years of experience in all aspects of manufacturing and packaging of pharmaceutical products, addresses the use of Near-IR (NIR) spectroscopy for on-line monitoring of packaging and release of clinical supplies. Learn how a proven and reliable technology like NIR, which is likely to be far better than that of a traditional sampling and testing scheme, can provide tighter process control and improve documentation for process validation.
ICH Q9 risk based approach has initiated a new wave of thinking in the pharmaceutical companies. Traditionally the Commissioning and Qualification has been driven by bottom up approach focused on equipment and systems. The new paradigm is focused on “Risk to Patients” initiating a much needed migration to focus commissioning and qualification to critical aspects of the design intent. However, this new approach is still in it’s infancy with the pharmaceutical companies struggling to operationalize this concept. There is skepticism about the value and uncertainty around the logistics. Dr. Mohan, the recipient of the top leadership award within Lilly and the author of “Pharmaceutical Operations Management” with over 18 years of Bio/Pharmaceutical experience presents an overall strategy of integrating the risk based approach in the commissioning and qualification plan. He also presents a logical approach for implementing this strategy.
Utilizing a Right First Time approach, Pfizer reengineered the artwork release and vendor proof approval process across its Packaging Services Organization. By streamlining and eliminating low value-added activities while maintaining the highest quality service to their customers, Pfizer was able to identify significant cost savings of over $1 million, 2 headcount, in addition to time-to-market savings. Judy Bickart, the Director of Package Design and Development, in Pfizer’s Global Manufacturing organization, who is also the Vice-Chair of the Pharmaceutical Packaging and Labeling Committee (of the IOPP) speaks on how to transform your process from the “conventional” methods of managing artwork for packaging (which have long been the standard of the U.S. pharmaceutical industry) to a leaner and more cost and time effective process. This change in process benefits both the customer and supplier, in a true win-win situation.
Randy Maddux, the Vice President of Manufacturing Operations for Human Genome Sciences, who is responsible for three manufacturing facilities and supporting functions, and Supply Chain activities, examines the state of the industry in 1997 versus 2007, providing a valuable insight into the direction where the industry is heading. This presentation also explores listens from other industries, and how they can be important to the future of Pharmaceutical industry.
“Your organization’s right to exist depends on your ability to adapt”. In this increasingly difficult marketplace, the current business models for Supply chain organization will no longer be effective. Supply Chains must reinvent themselves and LEAN Sigma tactics enable that transformation regardless of size, product mix and customer orientation. LEAN Sigma enables an organization to work smarter in a resource constrained environment. Bruce Sawyer, the Senior Director Operations Excellence Global Pharmaceutical Sourcing Group at Johnson & Johnson, a certified Six Sigma Black Belt, addresses issues associated with inventory management, cost, quality, customer focus and people which are all critical issues for the Pharma industry over the next 60 month.
Ralph Napolitano is currently the Director of Quality Management Assurance for Hoffmann-LaRoche, Nutley NJ. His degree is in Chemistry/Forensic Science. He began his career in the pharmaceutical field as an FDA Investigator in the NJ office in 1977 where he rose to the position of Supervisory Investigator. He left FDA for Hoffmann-LaRoche in 1989 and since 1993 as been the Director of Quality Management Assurance. In this position his responsibilities include disposition of all marketed and clinical drug products for the USA market
At present the pharmaceutical industry is looking into improving efficiency of manufacturing to reduce cost by improving cycle time, minimizing in-process inventory and reducing the number of deviations and loss of batches. Process benchmarking should be conducted on regular basis to identify process gaps, build and maintain “fingerprint” of the input and in-process materials, monitor trajectories of unit operations, observe practices of operators, ensure clarity of batch records and note precision and accuracy of unit operation equipment. This will enrich the understanding of the science behind manufacturing to make the processes more robust and reliable. Dr. Prakash Parab, the Director of Manufacturing Technology in Bristol-Myers Squibb, Technical Operations, with twenty one years of experience in pharmaceutical product development and manufacturing presents case studies of benchmarking, instrumentation to characterize in process materials, PAT applications and quality by design in sale up and site transfer.
To balance the high cost associated with R&D under today’s difficult economic pressure, one of the strategies for the Biopharmaceutical industry is outsourcing and off-shoring. Manufacturing has been an area where many industries have realized great cost-savings by moving abroad. For the Biopharmaceutical companies there is an added incentive to manufacture abroad, so that they can access the growing markets for healthcare products in developing economies. As offshore locations for manufacturing establish better intellectual property protection and the operating environment in these countries improve over the next five to ten years, more companies are expected to follow this strategy. Victor Batista, the Technology Director at Wyeth, who has extensive experience in the pharmaceutical industry, primarily in the International Standards and requirements for Validation, Manufacturing and Quality Assurance, provides a comparative overview of different offshore alternatives, from the tax havens such as Puerto Rico, Ireland and Singapore, to the affordable manufacturing countries such as China and India. This presentation explores the advantages and disadvantages of the different offshore manufacturing operating models; foreign direct investment, join venture/partnership, and international outsourcing. Additionally, how to maximize the experience and understand the risks associated with this strategy, as the industry faces new global quality and regulatory requirements.
Biopharmaceutical manufacturing operations continuously generate a large and rich set of process data. The potential for leveraging these data for process improvement and other purposes has grown exponentially over the past 10 years with increased availability of enterprise systems and computing power. Effectively gathering and utilizing the right data requires an approach that addresses a number of technical and organizational barriers. Jack Prior, the Director of Process Analysis and Engineering at Genzyme Corporation, who is involved in developing and leveraging process data systems for monitoring and improving biologics manufacturing operations in Massachusetts and Europe, and providing expertise in process modeling, scheduling, economic, and capacity analysis across Genzyme maps out the diverse business processes supported by manufacturing process data systems and summarizes lessons learned in the area over time.
Peptides have long been used for therapeutic purposes. In the past, these were relatively simple peptides meaning a few amino acids. These molecules were relatively easy to synthesize in the small quantities that were required. A significant effort currently is focused on development of new peptides that are longer in chain length and required in higher volumes. Control of the manufacturing processes that this scale presents unique challenges to maintain consistent quality required to ensure safety and efficacy to the patient. Steven R. Beck, Ph.D., the Director of Engineering and Facilities for Roche Colorado Corporation, who is responsible for the planning and executing all capital investment projects as well as maintenance of all facilities, and has authored over 20 publications and presentations, addresses how the use of new control technologies allow for the economical manufacture of these compounds which offer therapies to treat increasingly difficult diseases.
With the worldwide increase in pharmaceutical product counterfeiting, many approaches are being tried. One of the most promising to-date has been RFID tags on the packing containers or individual bottles. However, one problem is that individual doses are not covered by this program. Emil Ciurczak, with more than 35 years of experience in the pharmaceutical industry, who has published over three dozen articles, over 150 magazine columns, and nearly two hundred technical papers, and is currently a consultant in the field of Pharma NIR for various pharmaceutical companies, instrument manufacturers, and the FDA, who also holds patents for NIR-based devices and software, discusses how technologies, such as Near Infrared or Raman, in Conjunction with RFID, can assist in verification of the actual product at any spot. This combination, utilizing the “process signature” (determined from a robust PAT program) of a product, which in fact, are simple and inexpensive, should enable enforcement agents, hospitals, and pharmacies to determine whether a product is real or counterfeit.
The Quality by Design paradigm drives better definition of the design space for processes to manufacture active pharmaceutical ingredients and drug products. This current trend increases the importance of the more quantitatively defined processes designed to match the existing or planned capabilities of the manufacturing platform. Jeff Martin, the Director of API Engineering Center in Global Process and Maintenance Engineering at Eli Lilly and Co. discusses a current approach being implemented to better assure that measurement and control capabilities of unit operations match the needs of the processes to manufacture new products
Statistical Process Control (SPC) is an analytical data-driven methodology using data collection, analysis and interpretation to measure and control quality, primarily, but not exclusively, in manufacturing processes. Dr. Nick Dayton, the Director of Business Process Improvement for Hospira, Inc., Global Operations, who has been responsible for Six Sigma/Lean program development and deployment for manufacturing and related business processes speaks on how SPC can be used as one of the most powerful tools in a process improvement professional’s arsenal for fighting and reducing process variance and how this can result in reducing costs, improving customer satisfaction and providing meaningful continuous process improvement activities.
Richard Fecteau is Chairman of SOLABS’ board since 2002. In February 2005, he joined the management team of SOLABS as CEO. Richard has 20 years of experience, including over 15 directly in the pharmaceutical industry. Prior to joining SOLABS on a full time basis, he was Senior Vice-President of Confab Laboratories, a cGMP contract manufacturing organization (CMO). Prior to Confab, he was Vice-President and general manager of Invensys Pharmaceutical Solutions, a company of Invensys plc. Under his leadership, the company saw its operation quadruple in size in less than 5 years. Richard earned his Bachelor of Science degree in Industrial Engineering from l’École Polytechnique de Montréal in Canada. He is a member of Quebec’s OIQ engineering Association, and a certified Project Management Professional (PMP), and graduate from executive business school at McGill (Management) and Queen’s University (Finance). Richard speaks on new paradigm in business process management (document / workflow optimization / cost reduction / compliance risk mitigation). This is the opportunity for you to learn how the burden of regulatory compliance can be transformed into a strategic advantage using available technology and regulations.
Dr. Shah has over 21 years of varied experience in process R&D, bulk manufacture, outsourcing and regulatory filings at Pfizer Global R&D. During his tenure at Pfizer, Dr. Shah was responsible for developing cost effective outsourcing strategies and implementing the best business practices for which he is well regarded and recognized within Pfizer and CRO’s across the globe.
Counterfeit drug distribution is a growing problem worldwide. Pharmaceutical manufacturers, wholesalers, and government regulatory organizations have taken notice and have begun to take action to combat this serious threat. Many companies have begun to upgrade the anti-counterfeiting measures they use for their drug packaging and some have even tried pedigree tracking methods based on proposed government regulations. However, packaging protection alone does not solve the problem. Jim Whittle, the Vice President of Business Development, who is leading NanoInk’s worldwide business development activities, discusses how unit dosage protection measures created by NanoInk’s Nanoencryption™ technology are also required to more fully ensure that patients are receiving the right medication by enabling authentication of each individual dosage at any point in the supply chain. Gain insights on how unit dosage protection can be vital to providing the highest level of patient safety and why it should be utilized as part of a multilayered approach to fighting anti-counterfeiting and illegal diversion.
Package inserts and outserts have undergone their most significant changes in the past 25 years with the 2006 FDA regulations. These regulations now dictate new formats for providing information. As a leader in package insert and outsert markets within the healthcare industries, pharmagraphics has faced multiple opportunities to address and solve the packaging concerns which all drug companies are facing. The awareness of technologies to assist in the printing, folding and general converting of product that function and provide value to the end user will be addressed by Ernest Chaplin, the Vice President of Marketing and Sales for Pharmagraphics. Ernest also highlights their work in 2006 to successfully launch Exubera, the first inhaled insulin on the market with Pfizer Pharmaceutical. He also shows how their expertise can be of benefit in many applications calling for compliance to the new regulations.
Dr. Vijay Tammara is currently Director, Global Regulatory Affairs at Merck& Co., Inc. Dr. Tammara received his Ph.D. in Pharmaceutics from University of Louisiana, Monroe, LA. He is an Editor for the Journal, “Clinical Research and Regulatory Affairs” and an Adjunct Associate Professor of Pharmaceutics at the University of Louisiana, Monroe, LA as well as the University of Pacific, Stockton, CA.. He previously served as a Senior Associate Director at Wyeth Pharmaceutuicals, Inc. and as an Assistant Director at Sanofi-Synthelabo, for Strategic Planning and Clinical Drug Development in the Division of World Regulatory Affairs. His independent career started at the FDA, where he held Reviewer, Senior Reviewer, and Team Leader positions in the Office of Clinical Pharmacology and Biopharmaceutics. He was elected as AAPS Fellow in 2006. He received several awards at the FDA including the CDER Outstanding Reviewer Award, FDA Outstanding Achievement Award.
William Botha is Director of Pharmaceutical Manufacturing at the Los Angeles facility of Baxter Bioscience, the first, largest, and most modern plasma fractionation facility in the world. He is responsible for approximately $ 400M of production revenue, overseeing a staff of 200 reports. William has an extensive background in lean initiatives, from Director of Lean Enterprise at Rockwell Automation, to Lean Master in 2004 at Baxter Bioscience, where he was responsible for rolling out lean principles across Europe and the U.S. In 2006, he was appointed as the Director, Pharmaceutical Manufacturing at the Los Angeles site, where he created the structure and management systems for the business unit, and alongside his Quality partner, has reduced the average lead times and their standard deviations by significant amounts in just eight months. Customer fulfillment has improved by more than fifty percent across all product families while discards, costs and deviations have also dropped. A dynamic and inspiring speaker, he has presented the tricks and traps of effective, high impact change to industry audiences worldwide.
Parimal Desai received his Ph.D. in Biochemistry from Penn State University and M.Sc. and B.Sc. (Honors) in Chemistry from Indian Institute of Technology, Madras and St. Xavier's College, Calcutta, respectively. Dr. Desai joined Medical Research Division of American Cyanamid in January 1990. He is currently Vice President of New Products (TO&PS) where he has assumed the responsibility of leading Wyeth's efforts to deliver robust new products and manufacturing processes through Quality by Design principles and application of process analytical technology (PAT). Before his new role, Parimal was Vice President of Analytical and Quality Science (CPD) providing leadership to a staff of 220 and supporting a portfolio of more than 70 projects. Parimal has provided technical leadership in successful development, registration and launch of MylotargÒ, EnbrelÒ, SonataÒ, RapamuneÒ, ProtonixÒ, TygacilÒ, LybrelÒ, ToriselÒ and other products globally. He has been awarded the Emerald Honors Award, Distinguished Alumnus Award, Heroes of Chemistry Award and Exceptional Achievement Award. He represents Wyeth on the PhRMA Technical Committee.
Patricia C. Tway, PhD, is vice president, Regulatory and Analytical Sciences at Merck. She has responsibility for the preparation and support of CMC filings globally for all Merck products, both pharmaceutics and biologics, over the full lifecycle of the product. She also has responsibility for technical analytical support (method development, validation, transfer, troubleshooting) to the site Quality Control organizations. Her organization also provides regulatory oversight to assure that stability and validation guidelines meet current regulatory requirements globally. Most recently Pat has been very involved in the Quality by Design initiative. She is active in PhRMA and is currently a member of the FDA Advisory Committee for Pharmaceutical Science. Pat received her B.A. from Mount Holyoke College and her PhD in analytical chemistry from Seton Hall University. Dr. Tway has spent her entire career at Merck, working extensively
Eric Fallon, Ph.D., is Associate Director of Manufacturing Sciences and Technology at the Oceanside Product Operations of Genentech, Inc. Genentech’s mission is founded on using human genetic information to discover, develop, manufacture and commercialize biotherapeutics that address significant unmet medical needs. In this role, Dr. Fallon is responsible for process technical support of Oceanside’s plant operations, technology transfer projects into the Oceanside facility, and identification and implementation of continuous process improvement opportunities. Dr. Fallon joined Genentech in 2005 as the head of the newly-formed Oceanside MSAT department. Prior to joining Genentech, Dr. Fallon spent 6 years at IDEC/Biogen IDEC in various roles within process development, scale-up, and technology transfer. Dr. Fallon holds a BS – Chemical Engineering degree from U.C. Berkeley, a Master of Science in Chemical Engineering Practice from the Massachusetts Institute of Technology, and a Ph.D. in Chemical Engineering from the Massachusetts Institute of Technology.
Jim leads the Corporate Environment, Health and Safety group responsible for the full range of EHS programmes, including setting the direction for EHS at GSK and the provision of environment, health and safety governance and support to all operations. Prior to joining GSK in 1983, Jim has worked in the chemical industry and the US Environmental Protection Agency on environmental issues in the areas of research, design, construction, permitting, and enforcement. Jim has an undergraduate degree in chemical engineering, a Masters degree in Environment Health Engineering and another in Management Sciences, and a PhD in Environmental Engineering. He is a registered Professional Engineer in Pennsylvania and Maryland, and is a Certified Quality Manager.
Mark Seitz (Global Supply Chain Manager) supports Lilly’s site and regional distribution operations and directly contributes to a variety of strategic logistics projects. Mark leads Lilly’s Global Logistics Lead Team, and spends considerable time assisting Lilly’s Anti-Counterfeiting Office, US B2B operations, and Government Affairs professionals in distribution related issues such as product serialization, importation, and emerging national and state pedigree laws. He has participated on a number of PhRMA and HDMA committees and is a long time instructor of APICS Supply Chain certification courses. Mark also serves on the editorial board for Pharmaceutical Commerce magazine.
Hussain Mooraj brings more than 15 years of experience in manufacturing, supply chain, life sciences consulting, strategic consulting and strategic marketing to his role as Vertical Lead of the Healthcare & Life Sciences practice at AMR Research. He works closely with executives from companies across the healthcare value chain advising them on operational and technology best practices. Prior to joining AMR Research, Hussain was heading the program management, marketing and business development functions for Trinity Partners LLC and Trinity Pharma Solutions LLC, firms specializing in strategic consulting and technology-based data management solutions for global pharmaceutical and biotech companies. Hussain also worked as an engagement lead at Internet strategy consultant Zefer Corporation. While there, Hussain helped Fortune 500 companies develop their B2B and technology strategies.Hussain founded two global textile companies where he served on the Board of Directors and was responsible for manufacturing & sourcing, new product development, and global sales and marketing.Hussain earned his BS in textile management, with honors, from Clemson University/Textile University of Pakistan. He also holds an Engineering MS in Information Systems, an MBA, and a graduate certificate in Supply Chain Management from Northeastern University.
Dr. Martin joined The Foxboro Company in the 1970’s and has worked in a variety of positions in training, engineering, product planning, marketing and strategic planning. He left Foxboro to become Vice President at Intech Controls and also at Automation Research Corporation before returning to Invensys in 1996. Since his return he had been VP of Marketing for Foxboro and Chief Marketing Officer for Invensys Manufacturing and Process Systems prior to moving into his current position. He has authored numerous published articles and technical papers and has written two books: Bottom Line Automation and Dynamic Performance Management: The Pathway to World Class Manufacturing and is a contributing author to A Guide to the Automation Body of Knowledge. Dr. Martin holds multiple patents including the patent for Dynamic Performance Measures, Real-Time Activity-Based Costing, Closed-loop business control, and Asset and Resource Modeling, which are the basis for Fortune recently naming him a Hero of U.S. Manufacturing. He was also recently named as one of the 50 Most Influential Innovators of All Time by the Instrument, Systems and Automation Society (ISA). Dr. Martin has BA and MS degrees in Mathematics and an MA degree in Administration and Management, a Master of Biblical Studies degree, a Ph.D. in Industrial Engineering, and a PhD in Biblical Studies.
Mike Randolph has 17 years experience in the pharmaceutical and medical device industries with both Baxter Healthcare and Teva Pharmaceuticals USA. He has held positions in the areas of engineering, manufacturing, packaging, plastics, quality assurance, and operations. Mike began his career with Baxter where he was the project manager whose responsibilities included site selection through the start-up of four small device facilities. He also spent five years at Baxter’s flagship IV solutions plant (North Cove, NC) in various manufacturing/packaging roles and spent several years as the quality assurance manager for the filling/packaging operations. While in this role, Mike was a member of the team that helped the North Cove plant to win its first Shingo award (they later won a second award). In 2001, Mike joined Teva Pharmaceuticals USA managing the liquids, creams, ointments and solid dosage packaging operations. His current assignment is Sr. Director of Manufacturing Operations for the Sellersville plant. This facility is one of eight strategic manufacturing sites within Teva and is a complex, high mix, lower volume manufacturing site. Mike has undergraduate and Masters degrees in Civil Engineering.
Jonathan is currently the Director of Continuous Improvement for TEVA Pharmaceuticals USA where he is responsible for improvement projects for USA operations in PA, NJ and Fl. He joined TEVA Pharmaceuticals in 2001 and has held positions in project management, materials management, and operations. With these positions, Jonathan has served as champion for Lean Sigma initiatives in the Sellersville, PA manufacturing facility. Prior to joining Teva he was with Bausch & Lomb in Rochester, NY, where he held positions in engineering, product development, and operations. Jonathan has an undergraduate degree in Mechanical Engineering from Rochester Institute of Technology, Rochester, NY and a Masters in Business Administration from the University of Phoenix.
As the president of Tefen USA, Barry Calogero brings more than 20 years of management experience to the company. He is responsible for setting the direction for the organization, driving profitable growth internally and customer successes across our client base. He directs all activities within North America as well as Asia in all manufacturing and service industries, including life sciences, general manufacturing, semiconductor, hospitals/healthcare, and federal government. Barry has an extensive background in all aspects of product and service optimization with significant operations management consulting solution delivery in both manufacturing and product development environments. With direct experience in automotive, aerospace, electrical control products, and life sciences, he has worked for and with industry leading firms, including Schneider Electric, General Motors, Ford Motor Company, Massachusetts General Hospital, Baxter Healthcare, Boeing Company, Lockheed Martin, and Pfizer, to name a few. Barry holds an Executive M.B.A. from The George Washington University and a bachelor’s degree from Loyola College in Maryland. He is a member of the Young Presidents’ Organization and is an officer for the Washington D.C./Baltimore Chapter.
Tom Van Laar is the Head of Global Technical Operations at Novartis Pharma and a member of the Pharma Executive Committee (PEC) since November 2004. He is responsible for overall manufacturing and supply for the Pharma division of Novartis AG. Technical Operations has an operating budget of $3 billion, 9000 employees and 24 manufacturing sites around the world. Tom Van Laar joined Novartis in 2002 as Vice President Pharmaceutical Operations in Suffern, NY. He came to Novartis from Pharmacia Corporation (formerly Searle / Monsanto) where he held positions of increasing responsibility for the previous 19 years, including Plant Manager, Sr. Director of Manufacturing and Head of Best Practices Office. Tom Van Laar has a BS in Chemical Engineering from Rensselaer Polytechnic Institute, Troy, NY, and an MBA from Northwestern University.
Mr. Fecteau is Chairman of SOLABS’ board since 2002. In February 2005, he joined the management team as CEO. Richard Fecteau has 20 years of experience in the pharmaceutical industry. Before joining SOLABS, he was Senior Vice-President of Confab Laboratories, a GMP contract manufacturing organization (CMO) located in Canada. Prior to Confab, he held the position of Vice-President and General Manager of Invensys Validation & Pharmaceutical Solutions, a company of Invensys plc. Under his leadership, the company saw its operations quadruple in size in less than 5 years. As CEO, Mr. Fecteau brings valuable experience regarding business development, administration, and human resources’ management, in addition to his deep knowledge of GxP environments. Mr. Fecteau earned his Bachelor of Science degree in Industrial Engineering from l’École Polytechnique de Montréal, in Canada, and graduate from executive business school at McGill (Management) and Queen’s University (Finance). He is a member of Québec’s engineering Order, and a certified Project Management Professional (PMP). Bilingual, Mr. Fecteau’s experience and knowledge of the industry allow him to present keynote speeches in English and French, as well as act a spokesperson for the media.
Ron Guido has 31 years experience in the health care industry with Johnson & Johnson. He has held executive positions in the areas of engineering, operations, sales, product marketing, international marketing, new business development, information technology and general management. He served as a member of the Ethicon Inc. Management Board from 1996-2004. His leadership skills are evident in having served as Vice President in five different disciplines. His current assignment is Vice President, Global Brand Protection and Supply Chain Integrity for the pharmaceuticals businesses of Johnson & Johnson where his group is responsible for anti-counterfeiting programs and policies. Ron has an undergraduate degree in Industrial Engineering and a Masters in Management Engineering. He is Vice Chairman of the Board for a charitable medical organization known as Operation Smile, an advisor to the Rothman Institute of Entrepreneurial Studies at Farleigh Dickinson University and holds three patents for medical devices.
Mr. Michael Bruckheimer is an Executive Director, Group Quality Operations with Novartis Pharmaceuticals Corporation, headquartered in East Hanover, NJ. He serves as the corporate FDA Compliance Liaison for all of the Novartis companies. Mike is responsible for the compliance interface with the U.S. FDA in matters related to inspections – planning phases, interactions during inspections and outcomes. He provides support and advice to all internal operations where there is a potential compliance impact on Novartis. He also participates as the Novartis liaison in many domestic and foreign FDA inspections. He is also available to provide advise concerning compliance regulatory issues for all of the Novartis companies. Prior to joining Novartis Mike had a career at the FDA as both a Compliance Officer and Investigator with both the New York and New Jersey District Offices. He has also held many professional positions and a licensed practicing pharmacist.
Stephen is a Director of Strategic Quality and Technical Operations in Global Pharmaceutical Operations at Abbott Laboratories, a worldwide-diversified health care company, in Abbott Park, Illinois, USA. He received his B.S. in Applied Biology from the Georgia Institute of Technology in 1979, a M.S. in Microbiology from the University of Georgia in 1982, and a B.S. in Chemical Engineering from the Georgia Institute of Technology in 1984. He joined Abbott in 1984 and has been there for 23 years acquiring process development, manufacturing and management experiences. Stephen joined the Strategic Quality and Technical Operations organization in 2008. Previously he was Director of Process Sciences and Engineering, an organization that provided technical support to Abbott’s drug product and substance manufacturing organization. The Strategic Quality and Technical Operations group provides strategic centralized technical support for data analysis, quality technology transfer, risk assessment and management and development of enhanced quality systems
Mr. Kontnik leads Amgen’s Brand Protection program, a part of the company’s Operations Risk Management function. In this role he developed and leads the company’s functionally based global program responsible for fighting illegal counterfeiting, diversion and other brand attacks. This management system, made up of a set of durable, scalable business processes, protects the company’s patients, products and brands. He also leads the company’s serialization and pedigree activities. Mr. Kontnik helps to lead the biopharma industry’s anticounterfeiting activities including the PhRMA International Anticounterfeiting Committee (Vice Chair), Supply Chain Security Work Group, BIO Anticounterfeiting Committee (Chair) and the WHO IMPACT effort. Mr. Kontnik has been working to solve the global pharmaceutical counterfeiting problem for more than 15 years. He is a co-author of Counterfeiting Exposed (Wiley, 2003), Protecting Medicines: A Manual of AntiCounterfeiting Solutions (Reconnaissance, 2002). He served as a founder and chief technical consultant to the www.SafeMedicines.org partnership, consulted with the US Food and Drug Administration, World Health Organization and has spoken internationally on a various anticounterfeiting topics. He is a member of the Washington, D.C. bar.
Dave Rowlands is an accomplished General Manager and corporate strategist, with 20 years experience leading worldwide operations, turnarounds, and key strategic initiatives. Dave is also widely recognized as a thought leader in Strategic Lean Six Sigma. He has led very large, complex deployments in every function of a company, generating in excess of $150M profit annually. He led several major projects during the Xerox turnaround, resulting in more than $200M in cash. The author of 2 best selling books on Lean Six Sigma- What is Lean Six Sigma? (McGraw Hill, 2003) The Lean Six Sigma Pocket Toolbook (McGraw Hill, 2004) - he is frequently invited to speak at the Lean Six Sigma Summit and conference Board on Growth and Innovation.
Today, more than ever, pharmaceutical manufacturers are challenged to “do more with less”. They must comply with stricter FDA regulations, improve product quality, and enhance data security, all while reducing costs to remain competitive and profitable. Pharmaceutical companies face a number of challenges when it comes to reporting, data security, supplier quality, and cost. The inability to systematize and consolidate quality data coming from multiple facilities (including external suppliers) into a single system for analysis makes it difficult to streamline operations and quality initiatives. Without an effective real-time quality system, companies have to wait until after products are produced to measure quality, which could result in a great deal of waste, or even warranty claims and recalls. Doug Fair, the Vice President of Statistical Applications at InfinityQS, the author of two books on Statistical Process Control (SPC) and a columnist for Quality Digest, addresses managing quality across your enterprise and solutions on how your company can effectively collaborate with suppliers to implement a real-time supply chain quality management system to prevent quality issues from occurring.
Dr. Stephan P. B. Taylor is Director of Project & Process Optimization Systems in Process R&D, at the Bristol-Myers Squibb Company. Steve obtained his Ph.D. in Organic Chemistry in 1974 from the University of Vermont and then spent a year postdoc with Prof. Emil White at Johns Hopkins University, before joining the Process Development department at E. R. Squibb and Sons, later to become Bristol-Myers Squibb. His responsibilities have included process development, optimization and pilot plant scale-up, as well as, process transfer to manufacturing facilities. Steve supervised process development groups for 20 years, leading the Biorecovery Group, supporting the synthesis and isolation of natural products. Steve has been actively involved in Training, IT, Information Management, GMP, EHS, and green chemistry and engineering initiatives for many years. Steve was a BMS member of the IntelliChem consortium for “Synthesis” software. Steve was a member of Collaborative Electronic Notebook Systems Association (CENSA) and has served on its Steering Committee 2001-2003, and is a member of the AspenTech BatchPlus User Group.
Vivek Wadhwa
Executive in Residence, Pratt School of EngineeringDuke University
& Wertheim Fellow, Labor and Worklife Program
Harvard School of Law
Vivek Wadhwa is an Executive in Residence/Adjunct Professor for the Pratt School of Engineering at Duke University and a Wertheim Fellow at the Labor and Worklife Program at the Harvard Law School. He is a also a technology entrepreneur and a columnist for BusinessWeek.com. Wadhwa was named a "Leader of Tomorrow" by Forbes.com, and his company Relativity Technologies was named as one of the 25 "coolest" companies in the world by Fortune Magazine. Mr. Wadhwa holds a B.A. in Computing Studies from the Canberra University in Australia and an MBA from New York University.
Ms. Boire brings over 10 years of experience in Pharmaceutical manufacturing and regulatory compliance. She joined SOLABS in 2007 From ABBOTT where she was Quality Assurance Auditor. She previously had responsibilities in Documentation control and Quality Control. She holds a B.Sc. from Montreal University and is a certified 6-Sigma Green Belt.
Asish Adhikari currently heads the MES business in TCS and has 11 years of industry experience specializing in Manufacturing IT Systems. Asish is an expert in functional and architectural consultancy for MES systems and has extensive experience across Pharmaceuticals, Petrochemicals, Chemicals, Automotive, and Metal industry. He has varied experience in consulting global companies to help decide on their Manufacturing IT investments. He has advised Life Sciences companies in defining manufacturing IT framework that aims to dovetail all the industry challenges and drive operational excellence. The four pillars on which this IT strategy is based are: providing information and analyses to multiple layers of management, correlating & managing information from multiple sources, contextualizing information and redefining processes to support continuously shortening business cycles, and sharing information and actively collaborating across business units and enterprises
Mike is a Business Consultant in Business Systems Solutions providing leadership in consulting and business development for Invensys Validation Technologies (IVT) to their pharmaceutical and biotechnology industry clients. With 17 years of industry experience in quality and validation business processes, Mike has spent the last 7 years providing business system compliance/validation consulting to Invensys’ global life science clients. His current position with Invensys involves business development, solution development and project delivery support for client business systems (Performance Management Dashboards, ERP, MES, LMS, DMS, LIMs, Quality Systems, CRM and IS/IT Infrastructures). He holds a B.Sc. in Chemistry from the University of Toronto.
Tracy is the Subject Matter Expert in Plant Compliance providing leadership in consulting and business development for Invensys Validation Technologies (IVT) to their pharmaceutical and biotechnology industry clients. His 20 years in the industry have been spent managing process development, regulatory compliance and validation initiatives in established and expanding organizations. In addition, he provides strategic consulting in subject areas such as CGMP compliance, process/cleaning development/validation and utilities/equipment validation and cold chain assurance utilizing industry leading risk-based methods for clients in North America, Europe and Asia Pacific. Tracy is IVT’s voting member of ASTM for the E55 working standards on Process Analytical Technology (PAT) and is an active member of ISPE and PDA. He holds a B.Sc. in Chemistry from of York University.