| September 22, 2008Day One |
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| 08:00 |
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Delegate Registration + Coffee |
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| 08:40 |
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CHAIRMAN'S WELCOME ADDRESS |
Emil W. Ciurczak,
Chief Technical Officer ,
Cadrai Group
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| 08:50 |
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SUSTAINING OPERATIONAL EXCELLENCE AND REMAINING COMPETITIVE IN AN EVER CHANGING INDUSTRY |
Examining the increasing role of biopharmaceuticals as a means for innovation and maintaining competitive advantage
- Overcome the challenge of innovation and operational excellence to continuously improve leadership, operating efficiency and effectiveness
- Operational Excellence- what does it mean beyond the buzz word learn how to successfully foster a culture of operational excellence
- Innovation: where have we been and where will we be in 10 years?
- Formulate strategies to remain competitive: What must we do to continuously succeed?
- Back to the Basics: understand the vision and key focus areas required in order to achieve a world-class production operation. Evaluate Genentech's experiences and the lessons learned
- Understand the critical issues affecting biopharmaceutical manufacturers now and how this might impact your business in the future
Dr. Pat Yang,
EVP Product Operations,
Genentech
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| 09:40 |
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ACHIEVING A TRULY LEAN ORGANIZATION: UNCOVER PROVEN STRATEGIES TO CHANGE MINDSETS AND BEHAVIORS TO ENSURE ORGANIZATIONAL BUY-IN OF YOUR LEAN INITIATIVE |
- Ascertain how to define and communicate a consistent vision and value system throughout your entire organization while still maintaining a customer focus
- Weigh the benefits of self directed work-streams and functional teams and how they can help you increase overall efficiency
- Learn how to create a culture of empowered and multi-skilled employees to achieve higher first pass yields
- Identify how you can lean an entire organization vs. a specific process and the impact it can have on streamlining processes and reducing waste
- Evaluate current and future performance in order to shape effective operating and management systems
William Botha,
Director Pharmaceutical Manufacturing,
Baxter Healthcare
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| 10:10 |
| Practical and Technical Implementations of QbD |
| OUTLINING CRITICAL METHODS TO ACHIEVE A SUCCESSFUL QBD IMPLEMENTATION |
Case Study
- Uncover best practices and the business case for QbD
- Learn how QbD was used to create predictability and increase efficiency in real manufacturing scenarios
- Determine the role that CAPA and RFT programs had in helping to achieve successful QbD implementation
- Develop an understanding of PLM and how it helps with QbD
Dr. Parimal Desai,
VP New Products,
Wyeth
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| Creating a Lean and Efficient Supply Chain |
| CREATING A DEMAND DRIVEN MANUFACTURING STRATEGY: DISCOVER HOW TO DESIGN SUPPLY CHAINS, NOT INHERIT THEM |
- Learn how to design your supply chain from an outside-in perspective to adaptively translate actual demand from the customer into tradeoffs that profitably fulfill perfect orders to meet demand
- Discover how to identify and then define supply chain as part of the demand-driven response in order to maximize value to trading partners and the end customer
- Assess the viability of demand driven production in the pharmaceutical industry and what needs to be achieved to move this forward
Hussain Mooraj,
Research Director,
AMR Research
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| Lean Manufacturing Implementation Strategies |
| TEVA CASE STUDY: LEARN HOW TO GET THE MOST OUT OF YOUR EXISTING CAPACITIES TO REDUCE CYCLE TIMES |
- Uncover critical strategies that have allowed TEVA to increase commercial productivity while decreasing manufacturing incidents and deviations
- Identify methods used to integrate IT with manufacturing platforms and why it is essential to mining and interpreting data efficiently and quickly
- Hear best practices and gather information on lessons learned and determine the ROI of going lean and whether it is the right move for your organization
- Develop strategies to create tactical implementation plans and optimize layout
- Determine how your lean initiative will effect the layout of current and future facilities and the mechanisms you can use to adapt them
Mike Randolph,
Senior Director Manufacturing Operations,
TEVA Pharmaceuticals
Jonathan Young,
Director Continuous Improvement,
TEVA Pharmaceuticals
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| 10:40 |
| CASE STUDY: THE FDA-NOVARTIS QbD CRADA PILOT |
Optimizing QbD and applying the principle for Marketed Products
- Understand how this pilot is helping to uncover methods for increased product quality and advancing the scientific basis and efficiencies of process development, manufacturing, review assessment and inspection activities
- Identify the steps taken to design the project and how this going to help you apply QbD principles to the complete pharmaceutical manufacturing process
- Learn how this collaboration is allowing on-line process research related to the implementation and validation of PAT tools.
James Cheney,
Director Global PAT,
Novartis
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| DETERMINE HOW TO INCREASE TRANSPARENCY AND VISIBILITY TO OPTIMIZE YOUR SUPPLY CHAIN ENABLING BEST IN CLASS PERFORMANCE |
- Learn how to achieve agility to increase operational performance
- Uncover methods to reduce inventory and increase agility in order to achieve on time delivery
- Evaluate the cost and benefits of network rationalization as an effective cost cutting strategy
- Understand how transparency and supply chain optimization can help you handle recall scenarios
- Assess how you can leverage effective manufacturing execution systems (MES) to help you achieve an optimal supply
Herminio Bosques,
Director Sourcing,
Merck Sharp & Dohme
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| LEAN MANUFACTURING CASE STUDY CON'T |
- Conducting effective risk analysis and ensuring due diligence and compliance is maintained while running a lean process
- Understand the core principles of lean/six sigma and how to use them within specific manufacturing environments and operations
- Learn strategies to achieve a balance between achieving the needs of the regulatory bodies and the needs of your own processes
Mike Randolph,
Senior Director Manufacturing Operations,
TEVA Pharmaceuticals
Jonathan Young,
Director Continuous Improvement,
TEVA Pharmaceuticals
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| 11:10 |
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| 11:40 |
| QbD: Fundamental Concepts for Implementation |
| CLARIFYING THE CORE PRINCIPLES OF QBD TO ENSURE OPTIMAL QUALITY AND PERFORMANCE |
Answering the Question of Why are we doing this?
- Determine how globalization and international regulatory bodies are accepting the initiative and what this means for adoption of the initiative within your organization
- Building on the QbD Pilot Plant Project- learn what was successful and how you can turn it into a real time implementation
- Evaluate the principles to determine which processes are best suited and whether QbD is a viable option for the entire product life cycle
- Understand the true value of QbD as a mechanism for continuous improvement
Dr. Patricia Tway,
VP Analytical and Regulatory Sciences,
Merck & Co
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| Effective Approaches for Cold Chain Management |
| RE-ENGINEERING COLD CHAIN DISTRIBUTION: UNCOVER THE ‘MYTHS’ OF COLD CHAIN DISTRIBUTION AND DEFINE THE RIGHT AND WRONG APPROACHES TO ACHIEVE EFFECTIVE COLD CHAIN MANAGEMENT |
- Learn methods to overcome the reoccurring issues of product loss, poor customer service and deterioration of product
- Determining how the traditional cold-chain management approach seems not to be able to provide effective and sustainable means for cold chain management and what you can do to change that
- Identifying the common misunderstandings, inappropriate assumptions, traditions and beliefs in cold chain distribution and understand how these ‘myths’ affect cold chain distribution performance
- Developing strategies to fundamentally re-think/ re-design and properly address the root causes to aim for more effective cold chain transportation approaches
Sherman Cheung,
Director Materials Management,
Sanofi Pasteur
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| Implementing Lean: Interactive Workshop |
| How to Leverage Lean Transformation to Achieve Operational Excellence |
Strategies to decrease the gap between commitment to Lean and implementing it as a tool to transform an organization
- Demystify the application of Lean while identifying the practical solutions and generating tangible improvements that can lead to operational excellence
- Learn important strategies and techniques that lead to improved flow, reduced cycle times, and increased productivity
- Influence the discussion and voice your opinions on topics including Quality Control, Tech Transfer, Manufacturing, Packaging, Sales, Planning, and Supply Chain.
Barry Calogero,
President,
Tefen USA
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| 12:10 |
| Integrating QbD and PAT |
| PAT IN A QBD WORLD: MAXIMIZING ITS USE TO INCREASE PRODUCT ASSET UTILIZATION RATES |
Case Study
- Understand the approaches Genentech has used to develop a Process Analtyical Technology (PAT) framework for both data management and variability reduction in a commerical manufacturing environment
- Uncover strategies and develop practical approahces for the application of QbD principles toward the continuous improvement of commercial biologics manufacturing processes
- Discover the role of PAT within a QbD and GMP framework and how you can use this knowledge to uncover the tangible benefits
Dr. Eric Fallon ,
Associate Director Manufacturing Sciences and Technology,
Genentech
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| The Supply Chain Quality Challenge |
| CASE STUDY: USING STATISTICAL METHODS TO IMPROVE PRODUCT QUALITY FROM RAW MATERIALS TO FINAL CONSUMER |
Learn how Companies are using Technology and Real Time Statistical Methods to better manage and improve quality
- Learn how Pfizer is using statistical methodologies to improve quality in a diverse, highly complex and challenging manufacturing environment
- Discover how Pfizer automated data collection and alarming for both process- and product-specific data
- Understand how engineers, managers and Six Sigma project teams are benefiting through instantaneous access to critical quality information
- Hear Pfizer's positive results of improving supply chain quality
Denny Walker,
Senior Project Engineer,
Pfizer
Doug Fair ,
Vice President of Statistical Applications,
Infinity QS
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| 12:40 |
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| 13:40 |
| INTERACTIVE WORKSHOP |
| INCREASE YOUR MANUFACTURING PERFORMANCE: HOW TO ACHIEVE RESULTS IN WEEKS, NOT YEARS |
The business case for lean manufacturing
- Overcoming the challenges of implementing lean manufacturing in a regulated environment by learning how to select the right IT system to overcome these and other obstacles to traditional lean manufacturing principles
- Learn how to utilize the benefits of electronic batch records (EBR), not just the costs and discover how this can be done in weeks, not years
- Determine how to focus new projects on the premise of continuous improvement and learn how to use past experiences to improve existing production
- Understand how using electronic batch records and review by exceptions can greatly reduce quality control overhead
- Ascertain how the use of current IT systems can help you get a complete overview of the value stream focusing the attention on problematic areas
- Learn how using electronic kanbans can assist implementation of pull planning while keeping existing batch tracing mechanisms
Lars Gabe,
CEO,
ICE A/S
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| INTERACTIVE WORKSHOP |
| GAINING EFFICIENCY AND AGILITY THROUGH NORMALIZATION OF DISPARATE ISLANDS OF AUTOMATION |
- Determine the historical paradigm that has resulted in high cost, low efficiency, disparate “Islands of Automation” in the manufacturing facility
- Understand the new paradigm shift toward unification of these “Islands of Automation” into a single, agile, enterprise control system
- Determine the business impact in terms of cost of migration of legacy systems vs. profits of unification of existing systems
- Identify the business case for migrating productivity and effectiveness data from multiple time-lagged historical systems into a single, central, real time data repository across the enterprise
Dr. Peter Martin,
Vice President of Strategic Ventures,
Invensys
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| 14:10 |
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PANEL DISCUSSION: QbD/PAT, OVERCOMING THE BARRIERS AND CAPITALIZING ON OPPORTUNITIES |
Your Questions Answered!
- What are the opportunities and ROI of QbD/PAT?
- What are the barriers to acceptance within an organization? What strategies can you use to overcome this?
- Can QbD be used on legacy products?
- Discovering the inivative opportunities for PAT within pharmaceuticals
Dr. Parimal Desai,
VP New Products,
Wyeth
Dr. Patricia Tway,
VP Analytical and Regulatory Sciences,
Merck & Co
Dr. Eric Fallon ,
Associate Director Manufacturing Sciences and Technology,
Genentech
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| 14:40 |
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ONE TO ONE BUSINESS MEETINGS |
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| 17:05 |
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GREEN MANUFACTURING: INNOVATIVE METHODS TO ACHIEVE A MORE SUSTAINABLE OPERATION TO REDUCE COST AND IMPROVE EFFICIENCY |
CASE STUDY
- Analyze the cost, benefits and the business case for going green
- Learn how to appropriately recycle and reuse the chemicals produced in drug manufacturing
- Determine how to successfully create a more sustainable process and the techniques you can use to reduce your environmental footprint
- Understand which aspects of your process you can make green
James Hagan,
VP Corporate Environment, Health and Safety,
GlaxoSmithKline
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| 17:35 |
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CONTINUOUS MANUFACTURING: FORECAST THE LONG TERM IMPACT THIS INNOVATION WILL HAVE ON YOUR PROCESS AND THE PHARMACEUTICAL INDUSTRY |
- Understand what the technology is and how it can help your manufacturing process and increase efficiency
- Learn how to build the technology in to your process and what specifications need to be adopted for this process
- Evaluate the business case for a move towards continuous manufacturing. How does it compare to batch processing?
- Understand how the technology is being validated and being used in large scale manufacturing
- Clarify how your QbD and PAT programs and the FDA’s Critical Path Initiative have helped clear the way for regulatory approval for this new process
Prof. Bernhardt Trout,
Director, Novartis-MIT Centre for Continuous Manufacturing,
MIT
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| 18:05 |
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COUNTERFEITS: UNCOVER THE REALITIES OF THIS SILENT EPIDEMIC AND WHAT YOU CAN DO TO MINIMIZE THE IMPACT ON YOUR BUSINESS |
- Understand where in the value chain counterfeits are most likely to enter and what you can do to prevent deviations, diversions and bioterrorism
- Uncover effective anti- counterfeiting strategies to ensure a positive consumer perception of your brand
- Understand the impact of counterfeits on your bottom line and what you can do to ensure you maintain maximum profitability
- Evaluate the role that the internet plays in bringing counterfeits to market
- Assess how the EUs policy of parallel trade affects the entry of counterfeits into the US market
Mark R Seitz,
Global Supply Chain Manager,
Eli Lilly & Co.
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| 18:35 |
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NETWORKING DRINKS RECEPTION |
Sponsored by MG America
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